Press Safety, Controls & Safeguarding
Press Safety Controls & Monitoring
Modernize the controls while addressing the safety system as a whole.
Contact for Pricing
Modernize older press controls while integrating safety, production monitoring, diagnostics, and press automation into a more unified system. PowerSafe can engineer and integrate control upgrades around the existing press, safeguarding devices, operating modes, and production requirements.
Key Features
- Press control modernization – Upgrade aging or obsolete press controls while retaining the existing press where practical.
- Clutch/brake control integration – Integrate press operating functions with the machine safety system for applicable mechanical power presses.
- Stopping-time monitoring – Monitor press stopping performance and identify when stopping time approaches or exceeds established limits.
- Safety-device integration – Integrate light curtains, interlocked guards, emergency stops, two-hand controls, and other safeguarding devices into the press control system.
- Die protection monitoring – Monitor sensors around the die for misfeeds, stock problems, improper part ejection, and other process faults before another stroke is initiated.
- Tonnage and load monitoring – Monitor press load and stroke-to-stroke tonnage conditions to help identify overloads, process variation, setup issues, and potentially damaging conditions.
- Programmable cam functions – Coordinate feeds, pilot release, air blow-off, lubrication, and other press-related devices based on machine position.
- Tool and job setup storage – Store press and tooling parameters for repeat jobs to help reduce setup time and improve consistency between production runs.
- Production counters and monitoring – Track press strokes, part counts, die hits, batch quantities, and other production information directly at the machine.
- Operator touchscreen interface – Centralize press status, setup information, faults, diagnostics, and operating functions through a modern HMI.
- Fault and event diagnostics – Provide operators and maintenance personnel with clearer machine status, fault information, and event history for troubleshooting.
- Network and data connectivity – Support production-data collection, machine status, setup backup, and plant-level monitoring where required.
- Custom engineered integration – Combine controls with physical guarding, presence-sensing devices, die protection, and other press-safety upgrades as part of a complete retrofit.
Contact for Pricing
SALE
Press Safety Controls & Monitoring
Modernize the controls while addressing the safety system as a whole.
Contact for Pricing
Modernize older press controls while integrating safety, production monitoring, diagnostics, and press automation into a more unified system. PowerSafe can engineer and integrate control upgrades around the existing press, safeguarding devices, operating modes, and production requirements.
Key Features
- Press control modernization – Upgrade aging or obsolete press controls while retaining the existing press where practical.
- Clutch/brake control integration – Integrate press operating functions with the machine safety system for applicable mechanical power presses.
- Stopping-time monitoring – Monitor press stopping performance and identify when stopping time approaches or exceeds established limits.
- Safety-device integration – Integrate light curtains, interlocked guards, emergency stops, two-hand controls, and other safeguarding devices into the press control system.
- Die protection monitoring – Monitor sensors around the die for misfeeds, stock problems, improper part ejection, and other process faults before another stroke is initiated.
- Tonnage and load monitoring – Monitor press load and stroke-to-stroke tonnage conditions to help identify overloads, process variation, setup issues, and potentially damaging conditions.
- Programmable cam functions – Coordinate feeds, pilot release, air blow-off, lubrication, and other press-related devices based on machine position.
- Tool and job setup storage – Store press and tooling parameters for repeat jobs to help reduce setup time and improve consistency between production runs.
- Production counters and monitoring – Track press strokes, part counts, die hits, batch quantities, and other production information directly at the machine.
- Operator touchscreen interface – Centralize press status, setup information, faults, diagnostics, and operating functions through a modern HMI.
- Fault and event diagnostics – Provide operators and maintenance personnel with clearer machine status, fault information, and event history for troubleshooting.
- Network and data connectivity – Support production-data collection, machine status, setup backup, and plant-level monitoring where required.
- Custom engineered integration – Combine controls with physical guarding, presence-sensing devices, die protection, and other press-safety upgrades as part of a complete retrofit.
Contact for Pricing
Product Details
Typical System Components
Depending on the press and application, a press safety control and monitoring upgrade can include:
- Press safety control system with operator interface
- Color touchscreen HMI for setup, status, diagnostics, and production information
- Machine position monitoring through encoder or resolver feedback
- Clutch/brake control interface for applicable mechanical power presses
- Emergency stop and safety-device interfaces
- Programmable cam outputs for press automation functions
- Die protection sensor inputs
- Tonnage and load monitoring
- Production counters and job/setup storage
- Control enclosure, electrical components, and field wiring
- Integration with existing or upgraded press safeguarding
Configuration Options
- Press Control Upgrade – Modernize aging or obsolete controls while integrating the machine's operating and safety functions into an updated control platform.
- Safety Integration – Connect light curtains, interlocked guards, two-hand controls, emergency stops, and other safeguarding devices to the press safety system.
- Die Protection – Monitor sensors for misfeeds, stock position, part ejection, and other process conditions before allowing the next stroke.
- Tonnage Monitoring – Monitor press loads to help identify overload conditions, setup problems, and process variation.
- Programmable Cam Control – Coordinate feeds, pilot release, air blow-off, lubrication, and other press-related functions based on machine position.
- Production Monitoring – Track strokes, part counts, batch quantities, die hits, downtime, and other machine-production information.
- Job & Tooling Storage – Save repeat-job parameters and tooling settings to simplify changeovers and improve setup consistency.
Monitoring & Interface Options
- Real-time press status and operating information
- Machine position and stroke monitoring
- Stopping-time and brake-performance monitoring
- Safety-device status and diagnostics
- Die protection sensor status
- Tonnage and load information
- Fault and event history
- Production and batch counters
- Tooling and job recipe management
- User access and setup controls
- Network connectivity for production-data collection and machine monitoring
- Remote data and reporting capabilities where required
Engineered for the Existing Press
Press control retrofits are application-specific. PowerSafe reviews the existing press, controls, clutch/brake system, safeguarding, operating modes, and production requirements before determining the appropriate control architecture and scope.
The finished solution can combine controls, safeguarding, monitoring, electrical integration, installation, and validation as part of one coordinated press-safety upgrade.
