Is your workstation causing lost productivity? 

Green Zone Ergonomic Assessments help you redesign workstations so operators can do their job more effectively.

Request an Ergonomic Assessment




The Problem with Poor Ergonomics

When workstations aren't ergonomic, the effects ripple through your entire operation, impacting workers, production quality, and your bottom line.

  • Discomfort & Strain - Constant awkward postures lead to fatigue.
  • Slower Cycle Times - Poor layouts force inefficient movements.
  • More Mistakes - Fatigue and discomfort reduce focus and accuracy.

The Green Zone Ergonomic Assessment Approach

This assessment is about understanding the work operators perform in relation to their tools and workspace. We observe, measure, and collaborate with your operators to understand the job and build workstations optimized for routine tasks.

We identify how often people are forced out of neutral posture to get the job done, then design workstations to eliminate those pain points.


How the Green Zone Assessment Works

  1. Real-Time Observation
    • We watch complete work cycles as operators perform their actual tasks.
    • We capture lifting, reaching, twisting, and repetitive motions in real production conditions.
  2. Detailed Measurements
    • We measure work heights, reach distances, tool placement, material flow patterns, and movement requirements.
    • We document exactly what creates strain and inefficiency.
  3. Operator & Supervisor Collaboration
    • We discuss our findings with operators and supervisors, using their feedback to build an effective workstation.
  4. Workstation & Work Cell Evaluation
    • We evaluate the layout against ergonomic best practices.
    • We identify high-strain motions and awkward postures that can be eliminated through better design.
  5. Solutions & Implementation Plan
    • Upon completion of the assessment, you'll receive:
      • A summary of findings
      • Turnkey pricing quotes
      • Recommended solutions to review and implement

We're not looking to change your operation or disrupt your process. Our goal is to help operators do their existing jobs more effectively by eliminating unnecessary strain, reducing wasted motion, and optimizing workstation layouts.




Ready to Boost Productivity?

Get an ergonomic assessment that helps your team work smarter, not harder.

Request an Ergonomic Assessment



Frequently Asked Questions

Why is it important to have ergonomic workstations?

  • When workstations aren't ergonomic, workers experience:
    • Discomfort and strain
    • Get fatigued faster
    • Make more mistakes
    • Have slower cycle times
    • Risk repetitive stress injuries 
  • Over time, this shows up: 
    • Workers' comp claims
    • Absenteeism
    • Poor workplace attitudes
    • Higher turnover
    • Productivity loss 
  • Creating an ergonomic workstation addresses the root cause of these problems.

What can we expect to gain from ergonomic workstation improvements?

  • Clients typically see:
    • Reduced fatigue and discomfort
    • improved cycle times
    • better quality and accuracy
    • fewer workplace injuries
    • higher morale
    • increased productivity
  • Ergonomic improvements create wins across safety, quality, and efficiency.

What types of workstations benefit most from this assessment?

  • Any workstation where operators perform repetitive tasks like:
    • Lifting or carrying materials
    • Reaching or twisting frequently
    • Working in awkward postures