Machine Guarding Projects

This before photo shows an automated chain assembly machine operating without complete machine guarding and risk reduction measures in Rockford, IL. The machine safety assessment identified exposed rotating shafts, chains, belts, couplings, pinch points, and unrestricted access to hazardous motion zones. Additional concerns included exposed electrical wiring and trip hazards caused by hoses and loose cables. Recommended safeguarding upgrades included interlocked machine guarding, perimeter barriers, improved hose and cable management, and safer operator access zones to support compliance with ANSI B11 machine safety standards.

This before photo shows a CNC tool changer and automated machining system operating without complete machine guarding and risk reduction measures in Pittsburgh, PA. PowerSafe Automation identified exposed chains, sprockets, rotating shafts, rollers, and moving transfer components that created entanglement and pinch point hazards for operators and maintenance personnel. Recommended ANSI B11 safeguarding improvements included fixed and interlocked machine guarding, perimeter fencing, safer maintenance access points, and improved operator protection around automated tool handling systems.

This before photo shows an industrial belt and pulley drive system operating without complete machine guarding and risk reduction measures in Lafayette, IN. The machine safety assessment identified exposed rotating belts, pulleys, and nip points that created entanglement hazards and increased the risk of contact injuries. Additional concerns included unrestricted access to moving parts, potential for thrown objects from belt failure, and elevated noise exposure. Recommended ANSI B11 safeguarding improvements included fixed and interlocked guarding, containment guarding for rotating equipment, and safer operator access zones.

This before photo shows a consumer packaging conveyor system operating without complete machine guarding and risk reduction measures in Cleveland, OH. PowerSafe Automation identified exposed conveyor belts, chains, rollers, and guide systems that created pinch point and entanglement hazards near operator workstations. Additional concerns included exposed electrical wiring, unrestricted access to moving machinery, and trip hazards caused by hoses and cable routing. Recommended safeguarding upgrades included interlocked conveyor guarding, secured electrical enclosures, improved housekeeping practices, and safer operator access zones.

This before photo shows a flame treating conveyor system operating without complete machine guarding and risk reduction measures in Atlanta, GA. The machine safety assessment identified exposed conveyor chains, sprockets, shafts, couplings, piping, hoses, and electrical wiring that increased the risk of entanglement, pinch point injuries, and operator exposure to hazardous motion. Recommended ANSI B11 safeguarding improvements included interlocked machine guarding, conveyor protection, secured electrical enclosures, and improved hose and cable management to support safer machine operation and maintenance activities.

This before photo shows a gear shaping and rotating machinery system operating without complete machine guarding and risk reduction measures in Louisville, KY. PowerSafe Automation identified exposed rotating shafts, pulleys, belts, couplings, and moving components that created entanglement and pinch point hazards for operators and maintenance personnel. Additional concerns included exposed electrical wiring, unrestricted access to hazardous motion zones, and the potential for ejected parts or debris. Recommended safeguarding upgrades included fixed and interlocked machine guarding, containment guarding, and secured electrical enclosures in accordance with ANSI B11 standards.

This before photo shows an automated labeling and conveyor system operating without complete machine guarding and risk reduction measures in Dalton, GA. The machine safety assessment identified exposed gears, shafts, chains, sprockets, reciprocating components, and conveyor pinch points that created entanglement and contact hazards for operators. Additional concerns included exposed electrical wiring, loose cables, and unrestricted access to moving machinery. Recommended ANSI B11 safeguarding improvements included fixed and interlocked guarding, conveyor protection, safer operator access zones, and improved cable management.

This before photo shows a paper converting machine operating without complete machine guarding and risk reduction measures in Decatur, IL. PowerSafe Automation identified exposed rollers, rotating shafts, and nip points that created entanglement, crush, and amputation hazards near operator and maintenance access areas. Additional concerns included unrestricted access to moving machine components and exposure to ejected debris or material during operation. Recommended safeguarding upgrades included fixed and interlocked machine guarding, safeguarded roller access points, and improved operator protection around hazardous motion zones.

This before photo shows a plate and bar straightening machine operating without complete machine guarding and risk reduction measures in Knoxville, TN. The machine safety assessment identified exposed straightening rolls, rotating shafts, pinch points, and unrestricted access to hazardous motion zones during operation and maintenance activities. Additional concerns included exposure to ejected scale or debris and increased operator interaction near moving machinery during adjustments and troubleshooting. Recommended ANSI B11 safeguarding improvements included fixed perimeter guarding, interlocked access doors, safeguarded loading zones, and enhanced operator protection around hazardous machine motion.