Seth LaRue

Safety-Focused Controls Engineer
Seth LaRue
Controls Engineer at PowerSafe Automation, focused on reliable safety logic and machine guarding retrofit control solutions.

Executive Overview

Seth LaRue is a Controls Engineer at PowerSafe Automation who blends electrical and control system expertise with machine safety strategy to deliver dependable, production-ready safety systems. His focus is on ensuring that engineered safety solutions — especially machine guarding retrofits — include robust and reliable control logic that performs consistently in real-world manufacturing environments.

Seth works closely with safety engineers, mechanical designers, and project teams to bridge the gap between physical machine guarding and dependable control performance. He believes a successful machine safety retrofit is more than hardware — it’s a coordinated combination of physical protection and dependable control logic.

Core Focus Areas

  • Control system design for machine safety and retrofit integration

  • Safety logic development and safety PLC applications

  • Control reliability assessment and improvement strategy

  • Safety device integration: safety relays, e-safety devices, and sensors

  • Stop-time coordination and layered protection engineering

Under Seth’s direction, PowerSafe Automation delivers control solutions that support both compliance and production continuity — minimizing downtime while maximizing machine safety performance.

Approach to Controls Engineering & Guarding Retrofits

Seth’s process for machine guarding retrofit control design is structured and pragmatic:

  1. Evaluate current control architectures and risk exposure

  2. Define required safety performance based on risk assessment

  3. Engineer layered protection logic — coordinated with physical guarding

  4. Select and integrate safety devices for reliable operation

  5. Validate control performance, maintainability, and uptime reliability

His approach ensures control systems deliver the safety outcomes manufacturers expect — from the floor to the PLC and back.

Problems Seth Solves

  • Safety control logic that triggers unnecessary downtime

  • Control systems missing performance level documentation

  • Disconnected physical guarding and control safety integration

  • Retrofits with unreliable or bypass-prone safety device behavior

  • Control reliability gaps that interrupt production

Seth collaborates with plant engineers, safety managers, and project leads to deliver control solutions that are both safe and practical.

Industries Supported

Seth supports machine safety and guarding retrofit projects across a range of manufacturing sectors.

Each control solution and machine safety retrofit aligns with:

  • OSHA 1910.212 – General Requirements for Machine Guarding

  • ANSI B11.19 – Performance Criteria for Safeguarding

  • ISO 13849-1 – Safety-Related Parts of Control Systems

Compliance informs design, but reliable control execution enables success.

Professional Philosophy

Seth believes that safe machines must do more than protect people — they must perform reliably, day in and day out.

“Dependable control logic is the backbone of any effective safety retrofit. It’s not safe unless it’s reliable.”

His work prioritizes clarity, functionality, and real-world machine performance.

Connect With Seth

If your facility is planning a machine guarding retrofit, needs help with safety logic design, or is evaluating control reliability improvements, Seth brings structured engineering insight and practical execution to your safety systems.