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PowerSafe Automation
Home
Capabilities
  • Machine Safety Systems
  • Industrial Automation
  • T-Slotted Aluminum
  • In-Plant Solutions
  • Fabrication and Machining
  • PowerServices
Contact us
  • Contact Info
  • Schedule a call
Buy Products
  • Buy on Amazon
  • T-Slot Products - Core
  • T-Slot Products - Full
Resources
  • About us
  • Industries Served
  • ISNetworld Compliance
  • Avetta Compliance
  • Articles and Awards
  • YouTube Safety Videos
  • Blog with PowerSafe
  • Customer Reviews
  • FAQ
  • Safeopedia
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  • Capabilities
    • Machine Safety Systems
    • Industrial Automation
    • T-Slotted Aluminum
    • In-Plant Solutions
    • Fabrication and Machining
    • PowerServices
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    • Schedule a call
  • Buy Products
    • Buy on Amazon
    • T-Slot Products - Core
    • T-Slot Products - Full
  • Resources
    • About us
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    • ISNetworld Compliance
    • Avetta Compliance
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  • Home
  • Capabilities
    • Machine Safety Systems
    • Industrial Automation
    • T-Slotted Aluminum
    • In-Plant Solutions
    • Fabrication and Machining
    • PowerServices
  • Contact us
    • Contact Info
    • Schedule a call
  • Buy Products
    • Buy on Amazon
    • T-Slot Products - Core
    • T-Slot Products - Full
  • Resources
    • About us
    • Industries Served
    • ISNetworld Compliance
    • Avetta Compliance
    • Articles and Awards
    • YouTube Safety Videos
    • Blog with PowerSafe
    • Customer Reviews
    • FAQ
    • Safeopedia

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Engineered Machine Guarding Solutions

Rely less on administrative controls with these engineered safety solutions

Made in the USA with American branded manufacturers with inventory on hand for common applications

Check out our industries served

Machine Perimeter Guarding

Modular Machine Enclosures

Custom machine guarding with t-slotted extrusion framing using wire mesh and/or polycarbonate panels to reduce hazards at access points. 

Steel Process Guarding

Guarding designed for weld and scarf machines, Haven feed rollers and conveyors, stackers and bundlers, rolling mills, blankers, and turn styles. 

Payoff and Take-up Guarding

Custom guarding solutions for your uncoilers or payoffs and recoilers or take-ups to include access doors, safety light curtains, and/or safety laser scanners. 

Robotic Perimeter Guarding

Steel fencing or t-slotted aluminum framing with wire mesh panels to create the robotic cell guarding preventing interaction between robot and human. 

Consumer Products Guarding

Framing, tubing, and panels with electronics specific to the harsh environment characteristics and standards used in washdown and sanitary required areas. 

Palletizing Safety Systems

Integrated safety system for palletizers, robotized areas, assembly lines, automatic punch/shear machines to reduce the risk of people vs machine speed. 

Industrial Sound Enclosures

Custom sound enclosure with noise dampening materials, temperature controls, ventilation, and lighting to help mitigate hearing conservation concerns. 

Hazardous Chemical Enclosures

Modular enclosure to contain hazardous chemicals, partnered with a stack test environmental firm to minimize human exposure to health risks. 

Start Your Custom Machine Guarding Project Today

Electronic Safety Guarding

Laser scanners programmable to scan hazardous areas in a 2D, 190 degree radius plane to prevent foot traffic in a blind spot or danger zone.

Safety Light Curtains - Designed with safety relays providing redundancy & easy access to machine with signal stops.

Custom sized Safety Mats and Edgeguards specific to provide the proper access guarding to workers with a physical presence to alert operations zone.

Trapped-Key Interlock System - a system of keys from a device to a door lock used with a safety relay eliminating field wiring at each access point.

Safety Enclosure contains safety relay/controller, power supply, reset switch & any other safety devices required as a central safety control panel.

Category Level vs. Performance Level

High Safety Ratings

High Safety Ratings

High Safety Ratings

  

The e-safety devices we spec and use achieve up to a category 4 safety rating with the use of a safety relay or safety controller giving you a machine guard rated for the highest level of safety. This ensures a properly redundant machine guarding package .

Integrated Devices

High Safety Ratings

High Safety Ratings

  

We integrate these devices into the associated emergency stop circuit or a start/stop button contactor depending on age of machine thru the PowerControls enclosure. If a jog or setup mode circuit or zone-specific terminations are required, we can provide additional review for possible upgrade options to current scope of work

Machine Assessments

High Safety Ratings

Machine Assessments

  

A high category level machine guard does not ensure the proper performance levels of your machine controls. 

We can provide third-party circuit analysis to determine if safety rated contactors, relays, or valves are required to be installed on your machine(s) to bring the performance level of your machine controls and functionality up to a PLd or PLe.

Machine Tool Safety Guards

Manual and CNC Lathes prevent flying chips, hazards, and coolant from flying. Comes with or without safety switches based on manual operation.

Manual Mills & CNC Bed Mills prevent flying chips, hazards, and coolant from flying. Comes with or without safety switches based on manual operation.

Radial Arm Drills/Drill Press-prevent flying chips, hazards, and coolant from flying. Comes with or without safety switches based on manual operation.

Grinders, Sanders, & Buffers - Adjustable safety shields to prevent from nip points, cuts and burns found with these manual machine tools.

Saws, Shop Presses - Adjustable shield with polycarbonate panel to prevent from accidental contact with saw blade.

Motor Controls - Anti-restart motor control box, 20A, 120v, single phase.

Other options available based on power requirements.

Power Transmission Covers

End Shaft Bearing Covers

Pillow Block Covers

Transfer Pump and Coupling Covers

Chain and Belt Covers

Split Shaft Covers

Conveyor Covers

Integrated Machine Safety Controls

Air-Actuated Machine Guarding Doors

 Air-Actuated Machine Guarding Doors

Machine Safety for Pneumatic and Hydraulic Equipment with safety-rated valves

Machine Safety for Pneumatic and Hydraulic Equipment with safety-rated valves

Intrinsically Safe Machine Guarding Systems

Intrinsically Safe Machine Guarding Systems

CNC Port Spin Windows and Camera Systems

CNC Port Spin Windows and Camera Systems

Emergency Stop Systems:
• Grip enabling switches with emergency stops for jog speed operator access

Emergency Stop Systems:

• Grip enabling switches with emergency stops for jog speed operator access

•  Rope pull emergency stop switch, wireless, and wired e-stops

•  Labeled, illuminated and/or keyed

  

Control Reliability analysis and upgrade up to PLd or PLe safety standards

· Systems can be supplied with schematics and control systems programs

  

Solenoid Safety Switch Door Locking with Request to Enter:

· Speed monitoring safety system

· Timer-based programmable with safety controller

Collaborate on Hydraulic Press Safety Applications

· Die blocks, power cut-offs, wedges, guarding, controls, etc...

· Requires highest ratings of OSHA1910.212 / ANSI B11 standards of any machine

We understand the need in providing great value designing, building, and installing machine safety guarding on legacy machines to minimize the need for relying on "people" with administrative controlled solutions.

Improve Your Safety Today!

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