Flexible Manufacturing Solutions
Manufacturing Optimization
Partnered with Evolution Motion Solutions and Bosch-Rexroth
for enhanced value-added solutions
Achieving Operational Excellence through Process Improvements: Boosting Production Efficiency, Quality Control, and Safety. PowerSafe engaged with Bosch-Rexroth in Stuttgart, Germany, to discuss products and services aligned with U.S. market expectations, while also visiting Ulm for insights on new product development.
Ergonomic Workplace Safety Solutions
Ergonomic workplace safety solutions, including workstations designed for standalone use or in production lines, prioritize employee comfort. These ergonomically designed setups boost motivation, satisfaction, and performance, leading to enhanced work quality. Additionally, they help reduce work-related discomfort, resulting in improved attendance and fewer absences due to pain. By integrating ergonomic principles, companies can foster a healthier, more productive workforce while minimizing injury-related downtime..
Lean Manufacturing
Enhancing assembly line optimization through small-batch synchronous flow, simplifying processes and improving scalability. By streamlining your value stream, it accelerates facility evolution, driving higher efficiency and productivity. Implementing a 5S checklist, combined with a strong safety focus, creates the foundation for 6S—a comprehensive system that fosters a clean, organized, and safe workplace. This integrated approach boosts operational performance, reduces waste, and supports continuous improvement in manufacturing facilities.
Process Flow Improvements
Shop Floor Solutions
You Visualize, We Modulize!
Shop floor solutions empower facility management and process engineers to efficiently design standard projects, such as carts, workbenches, shelves, test stands, and machine bases, using modular T-slot aluminum profiles. These customizable solutions support process improvement initiatives by offering a variety of accessories to meet specific needs. With the ability to create designs from a simple sketch, you can easily implement tailored solutions that improve workflow, organization, and efficiency on your shop floor.
Continuous Flow Conveyor Systems
Rexroth, a Bosch brand, offers advanced material handling chain conveyor systems designed for various applications. Utilizing standalone MTpro engineering software and a 3D CAD model program, these systems are configurable into independent production lines or continuous loops to optimize flow balance. Tailored for efficiency, Rexroth conveyors streamline material handling, enhancing production performance. With flexible design options, they provide customizable solutions to meet specific operational needs, driving improvements in productivity and system integration.
Explore our Rexroth Options
Automated Testing
Automated testing solutions help semi-automate quality checks, improving ergonomics and efficiency within your processes. By incorporating precision device technology, these systems ensure accurate testing and data capture, streamlining operations and reducing human error. With automated data recording, businesses can easily track performance, enhance product quality, and optimize workflows. This integration supports consistent results, boosts productivity, and ensures compliance with industry standards, providing a reliable approach to process improvement and quality control.
Mechanized Systems
Our Manufacturing Engineers specialize in designing custom mechanized systems to automate your manufacturing processes. By bridging the gap between practical applications and manual operations, we provide complex, technical industrial equipment tailored to your needs. These mechanized solutions enhance efficiency, reduce labor costs, and improve production accuracy. With expert design and seamless integration, we help streamline operations, ensuring that your manufacturing processes are optimized for maximum productivity and operational excellence.
Watch our Automated Systems in Action on YouTube
Control Automation
Our Controls Engineers specialize in delivering complete, synchronized control automation systems, integrating mechanical, electrical, and process components to create tailored solutions. By combining these critical elements, we ensure seamless system performance that optimizes productivity and efficiency. Whether for new projects or system upgrades, our expert engineers provide innovative control solutions that meet your specific needs, ensuring reliability and high performance across all phases of your operation.
Robotic Systems Integration
Building a collaborative work environment where humans work alongside cobots enhances productivity without eliminating jobs. By reducing worker stress and improving throughput, cobots help address unemployment rates, enhance quality, and streamline processes. Automation boosts safety with small footprint designs, lighter pressure sources, and slow speeds, all while meeting safety requirements. Cobots incorporate built-in safety functions, machine guarding, or end-of-arm tooling (EOAT) to ensure compliance, and a risk assessment per ANSI/RIA R15.06-2012 guarantees safe operation and risk mitigation.
Find the Right Robotic Solutions
