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PowerSafe Automation
Home
Capabilities
  • Machine Safety Systems
  • Industrial Automation
  • T-Slotted Aluminum
  • In-Plant Solutions
  • Fabrication and Machining
  • PowerServices
Contact us
  • Contact Info
  • Schedule a call
Buy Products
  • Buy on Amazon
  • T-Slot Products - Core
  • T-Slot Products - Full
Resources
  • About us
  • Industries Served
  • ISNetworld Compliance
  • Avetta Compliance
  • Articles and Awards
  • YouTube Safety Videos
  • Blog with PowerSafe
  • Customer Reviews
  • FAQ
  • Safeopedia
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  • Home
  • Capabilities
    • Machine Safety Systems
    • Industrial Automation
    • T-Slotted Aluminum
    • In-Plant Solutions
    • Fabrication and Machining
    • PowerServices
  • Contact us
    • Contact Info
    • Schedule a call
  • Buy Products
    • Buy on Amazon
    • T-Slot Products - Core
    • T-Slot Products - Full
  • Resources
    • About us
    • Industries Served
    • ISNetworld Compliance
    • Avetta Compliance
    • Articles and Awards
    • YouTube Safety Videos
    • Blog with PowerSafe
    • Customer Reviews
    • FAQ
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  • Home
  • Capabilities
    • Machine Safety Systems
    • Industrial Automation
    • T-Slotted Aluminum
    • In-Plant Solutions
    • Fabrication and Machining
    • PowerServices
  • Contact us
    • Contact Info
    • Schedule a call
  • Buy Products
    • Buy on Amazon
    • T-Slot Products - Core
    • T-Slot Products - Full
  • Resources
    • About us
    • Industries Served
    • ISNetworld Compliance
    • Avetta Compliance
    • Articles and Awards
    • YouTube Safety Videos
    • Blog with PowerSafe
    • Customer Reviews
    • FAQ
    • Safeopedia

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Industrial Automation Solutions

Interactive Flipbook

Why Should You Choose Industrial Automation?

Minimize manpower constraints, improve margins affected by rising costs, shift workers to more value-added processes, automate repetitive processes, improve quality, safety, and workplace efficiencies with our automation solutions which include design, build, program, commission and debug, delivery and implementation. Deliverables consist of schematics, CAD models, and control systems with PLC and HMI programs.


We can build fixtures aligned with the second industrial revolution legacy machines, modernize machines aligned with the digital revolution, and build standalone machines focused on operational process improvements.

Mechanical Automation

Ergonomic Workstation & Platforms

Ergonomic Workstation & Platforms

Ergonomic Workstation & Platforms

Tilt table constructed of T-Slotted Extrusions, air over hydraulic power unit, and a momentary button pendant actuate. Designed for various capacities and sizes.

Automated Assembly Machines

Ergonomic Workstation & Platforms

Ergonomic Workstation & Platforms

Improve your process with such machines to automate dispensing, filling, labeling, marking, sealing, welding, fastening, gluing, part indexing, custom to fit your needs.

Measurement & Inspection Systems

Ergonomic Workstation & Platforms

Modular Paint & Powder Spray Booths

Applications to include Leak Testing, Pressure & Force, Repeatability, and Vision Systems custom designed to meet your specs.

Modular Paint & Powder Spray Booths

Modular Paint & Powder Spray Booths

Modular Paint & Powder Spray Booths

Custom enclosure, explosion proof lights, filters, positive air devices, ventilation designed to fit your needs.

Anodize Racking Machine

Modular Paint & Powder Spray Booths

Anodize Racking Machine

Custom air actuated slide and clamping designed and built to suit the needs of your aluminum or titanium small part racks.

Automated Part Shuttles

Modular Paint & Powder Spray Booths

Anodize Racking Machine

Part shuttle designed using a rodless cylinder and linear guide rails to shuttle the production parts into the robot safety guarding cage after the operator loads the fixture. 

 

Axle cleaning system focused on custom design, fabrication, & assembly of industrial automation

Controls Automation Systems

Design and build to specification supplied with electrical schematics built to UL 508A standards.

UL certifications available upon request.

Common programming language to include Allen-Bradley, Siemens, Automation Direct, Redlion, WonderWare, and WAGO.

Programming per SOP with implementatio

 Hydraulic and pneumatics used to improve application specific flow and safety, includes diagrams, bill of materials, part specification, and build & 

Fire suppression system engineered with controls to detect and extinguish fire thru substance application. Includes installation, training & manuals.

Data collection & evaluation of machine controls rated for PLd or PLe safety rating as well as collaborating with necessary machine safety guarding. 

Providing standard and floating blanking light curtain systems and control packages to improve the safety of your hydraulic press equipment. 

Process Automation

Test & Workholding Fixtures

 We can use a wide range of materials, fasteners, finish and plating, locating and clamping devices, all to fit your application needs.  

Chemical Dispensing Systems

Automate your process of water monitoring  by regulating doses or diluting chemicals at the point of operation improving safety and reduce material costs. 

Boiler Control Management

Configure wood-fired boilers to BMS (Burner Management System) to improve safety & quality, increase efficiencies, and expand capacities. 

Visual Inspection and Measurements

Upgrade your process with vision systems, measurements & automation light curtains, and muting photocells used to provide real-time data to a PC or PLC. 

Data Acquisition and Reporting

Elevate analyzing your operations with batch, real-time, or continuous process data collection, recording traceability, and predictive maintenance.

Offsite Engineering Support

Assist you with planning, designing, and building solutions while reducing costs with offsite and/or remote engineering strategies. 

Robotic Systems Integration

Benefits

  • Machine Loading & Tending: Minimize stress of manpower constraints by collaborating as a team with an "extra set of hands" and reducing repetitive tasks.  


  • Palletizing & Packaging Systems: Improve your efficiencies in material handling by automating with pick and place sequences (SOP). 


  • Welding Processes: Boost the strength and consistency of your welds while reducing exposure to arc flash and fumes. 


  • Dispensing Systems: Reduce your costs and waste through accurate dispensing amounts and placements. 


  •  Material Removal and Surface Finishing: Enhance the quality and uniformity of your grinding, deburring, drilling, and sanding processes. 


  •  Quality Inspection: Speed up throughput and elevate quality by minimizing the reliance of inconsistency of the human eye. 

Cobot + Worker collaborating as a team to enhance lean manufacturing practices

  • Plagued with manpower challenges? Experiencing shrinking margins due to rising costs? Need quick-turn automation?  Looking for a short ROI for your process?
    • "Hire" a teammate with our robotic work cells. Staying true to our safety focus by using collaborative robots for the countless applications. 
    • ISO 10218, part 1 & 2 state safety-monitored stop, hardguarding, speed & separation monitoring, and power & force limiting.
    • Includes design, fabricate, machine assembly, teach, test & runoff, customer runoff, installation including commissioning & debugging, training, and remote access for support.

Automating Your Industrial Process

  • Our technical solutions team develops mechanical automated machines and control systems to help:
    • Solve critical process applications to enhance efficiencies & speed
    • Improve quality of products
    • Assist in ergonomic safe practices
    • Refine production costs
    • Boost overall operator performance through industrial automation. 
  • These systems are mechanical, controls, and sensing as well as any machine guarding required for operator safety, which include:
    • CAD design
    • Electrical schematics
    • Programming per a conceptualized set of standard operating procedures (SOP)
    • Fabrication of all machine components & fixtures
    • Assembly of system
    • Commission and debug
    • Delivery, setup, and training. 
  • We have also built relationships with local machine integrators and OEMs for large custom systems.
  • There are 5 fields of robotics:
    • Mobility
    • Manipulation
    • Programming
    • Sensors
    • Human-robot interface
  • Support after the sale including repurposing our robotic solutions for future production.

Schedule Call to Discuss Your Automation Evaluation

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