Mechanical Automation Systems
Ergonomic Workstation & Platforms
Modular Paint & Powder Spray Booths
Ergonomic Workstation & Platforms
Tilt table constructed of various T-Slotted Extrusions powered by air over hydraulic cylinders actuated by a momentary button pendant of various capacities and sizes. Initially used in the RV/Trailer factory industry but can be used in any area where ergonomic safety is a concern
Automated Assembly Machines
Modular Paint & Powder Spray Booths
Ergonomic Workstation & Platforms
This automated press including control fixtures was designed to assemble and control motor stator components for the housing and commercial Industry. For improved accuracy and quality along with reducing repetitious operator movements, consider a custom built assembly press with all the required safety and data logging.
Modular Paint & Powder Spray Booths
Modular Paint & Powder Spray Booths
Modular Paint & Powder Spray Booths
Custom spray booth constructed with all the necessary explosion proof lights, filter back, positive air devices, ventilation and vinyl strip door entry, designed per specific application.
Automated Part Shuttles
Automated Drilling Machine
Modular Paint & Powder Spray Booths
We designed an built a part shuttlefor robotic CNC port production using a rodless cylinder and linear guide rails to shuttle the fixture into the safety cage streamlining the operation of loading the fixture. Primarily used in manufacturing facilities but can be expanded into use at warehouses.
Automated Drilling Machine
Automated Drilling Machine
Automated Drilling Machine
Automatic drilling machine designed and built with magazine loading, multi-head drilling, and adjustability for various part lengths.
Small Part Assembly Press
Automated Drilling Machine
Automated Drilling Machine
Designed to improve safety, quality, and ergonomics of assembling manufactured components. Its robust construction and reliable mechanics make it an indispensable tool for industries where meticulous assembly of small parts is paramount, guaranteeing consistent and high-quality results with every operation.
Automated Axle Cleaning
Nozzle Leak Test Machine
Automated Axle Cleaning
This automated axle cleaning system was designed for use in the rail industry when cleaning and repairing locomotives. The system consists of a modular frame, precision rail, custom sensors, a dry ice machine, a safety enclosure and full installation, programming and integration.
Modular Paint Booth
Nozzle Leak Test Machine
Automated Axle Cleaning
Custom spray booth constructed with all the necessary explosion proof lights, filter back, positive air devices, ventilation, and vinyl strip door entry, designed per specific application. This allows for a concentrated are for overspray and fumes not escaped into an open work environment.
Nozzle Leak Test Machine
Nozzle Leak Test Machine
Nozzle Leak Test Machine
Check out this leak test machine designed and built to verify the functionality and quality of a fire hose nozzle to ensure working conditions when in critical life-saving events. This test required a booster to increase shop air pressure up to 300psi in the open and closed position.
Continuous Flow Conveyor Systems
VarioFlow Plus Plastic Chain-link Conveyor System
Small part transportation with modular widths ranging from 65mm to 320mm wide. One of the quietest and smallest footprints in the market, this has various drive and chain types, sliding and rolling friction, open or closed profiles and with or without pallets.
VarioFlow Vertical Transfer Unit or Elevator
For space-saving needs, adds a lift allowing for below work surface or headspace transfer or return stations.
TS Pallet-Based Conveyors (Transfer System Conveyors)
For product assembly, configurable for 6 sided access plate or free style pallet including lift/rotate options, belt-chain-roller media options, and pneumatic or electrical stop gates.
Lift Transfer Unit
For transitioning from belt to chain on a TS conveyor in a relocation process or assembly operation taking the load off the conveyor components.
ACTIVE Mover Transfer System
Designed for use in high-speed conveying applications, adding intelligence for speed and accuracy, using ctrlX automation software to integrate into your project.
Control Automation Systems
Control Panel Builds - See an overview video on YT
Industrial control panels designed, built, commissioned, and debugged to specification supplied with electrical schematics built to UL 508A standards. We can supply a turnkey solution including cutting-edge products. UL certifications available upon request.
PLC / Safety PLC Programming + HMI Configurations
Build, update, or troubleshoot machine controls. Common programming language to include Allen-Bradley, Automation Direct, Redlion, WonderWare, and WAGO, with an outreach to other support options upon request on legacy machines.
Hydraulic and Pneumatic Fluid Power Controls
Used to improve application specific flow as well as safety to an energized circuit. Systems provided as assemblies, including diagrams, bill of materials, and schematics of your system.
Fire Suppression Systems:
Commonly used in precision CNC aerospace and medical facilities to detect and extinguish fire thru substance application. Includes control engineering, installation, integration, training docs & manuals.
Electrical Schematics:
Our Automation Engineers can provide schematics of your control systems and/or safety circuits which would include electrical, pneumatic, and hydraulic power. Detailed with a bill of materials for future replacement parts.
Control Panel Layout Drawings:
Our Automation Engineers can provide custom control panel layouts of your control cabinet and back panel showing the placement of your circuit device locations and quantities, as well as showing an overview of space availability.
Industrial Control Systems
Chemical Dispensing Systems
Automate your process of water monitoring by regulating doses or diluting chemicals at the point of operation improving safety, and reducing material costs. Improve efficiencies even during lights out medical device CNC production.
Coolant Transfer System
Flow control system from existing Mixatron tanks to CNC work centers activated by robotic part loading operations, providing active coolant in lights out scenarios through sensor monitoring and feedback.
Boiler Management System (BMS)
Configure wood-fired boilers to BMS to improve safety, quality, increase efficiencies, and expand capacities for the saw mill industry. This system controls and monitors operational functions and safe stops all in lights out environments.
Data Collection and Reporting
Elevate analyzing your operations using the IIoT (industrial internet of things) with batch, real-time, or continuous process data collection, recording traceability, and predictive maintenance thru upgraded hardware and infrastructure coupled with programmed and deployed software.
Automated Testing and Part Fixturing
Mechanical Test Equipment with Electronic Feedback
With countless resources, we can design, build, and commission automated test equipment with the appropriate workholding fixtures and measuring devices. Commonly used in R&D departments and production or field testing.
No-Touch Tools:
Articulating arm sanders, rakes, pushers, adjustment levers, and more. Custom devices developed when machine guarding is added to keep workers away from dangerous areas. Hands and fingers are not tools when hazards are present!
3D Printing
Adding complexity to simple parts with filament and resin based 3d printers. We can work with various sizes, shapes, materials, and integrate with custom fixtures to enhance your operational needs related to quality and productivity.
Visual Inspection and Measurements
Upgrade your process with vision systems, measurements & automation light curtains, and muting photocells used to provide real-time data to a PC or PLC. Most commonly used in the packaging and warehousing industry.