Smart Factory Automation: Cobots, Robotics & Guarding Explained

As the manufacturing industry evolves, factories are racing to increase efficiency, reduce costs, and improve workplace safety. Collaborative robots (cobots), linear slide systems, and intelligent control platforms are key enablers of this transformation. But no automation strategy is complete without safety—especially when integrating robots alongside human workers.

That’s where PowerSafe Automation delivers unmatched value. As a leading provider of turnkey machine guarding and robot integration solutions, PowerSafe ensures manufacturers safely implement the latest robotics technologies from partners like JAKA Robotics, Bosch Rexroth, and Kassow Robots.

In this post, we’ll explore:

• The unique benefits of JAKA, Bosch Rexroth, and Kassow robotic systems

• Why cobot integration still requires machine guarding

• The importance of standards like ISO/TS 15066

• How PowerSafe’s consulting and integration services ensure compliance and ROI

JAKA Robotics: Flexible Cobots for Smart Manufacturing

JAKA Robotics is a pioneer in collaborative robot systems that combine ease of use with powerful automation capabilities.

Why JAKA Stands Out

JAKA cobots are known for being:

• Lightweight and compact – Ideal for tight work cells

• User-friendly – No-code programming simplifies deployment

• Adaptable – From machine tending to inspection and assembly

• Safe by design – Force detection, speed monitoring, and certified safety features

With models in the Zu Series and Pro Series, JAKA covers payloads and reach capabilities for virtually any manufacturing environment.

JAKA Advantages for Factory Floors

Factories benefit from:

• Rapid deployment – Install in hours, not weeks

• Lower costs – Affordable ownership vs. traditional robots

• Increased uptime – 24/7 operation improves OEE

• Improved safety – Minimizes operator exposure to hazards

Bosch Rexroth Linear Slide Robots + CtrlX: Precision and Control

Bosch Rexroth’s Cartesian linear robots bring precision motion to pick-and-place, assembly, and packaging. Paired with the CtrlX Automation platform, they offer unmatched control and scalability.

Key Features

• High repeatability for demanding tasks

• Modular axis design for flexible layouts

• Edge computing and IoT integration

• App-based architecture for rapid deployment and connectivity

These systems shine in high-speed production, especially when integrated into a larger Industry 4.0 strategy.

Kassow Robots: Compact 7-Axis Cobots with Big Capabilities

Kassow Robots, a Bosch Rexroth brand, delivers cobots with a twist—literally. Their 7-axis arms bring unmatched agility and reach, especially in tight spaces.

Why Kassow Robots Are Unique

• 7 degrees of freedom – Allows continuous, human-like motion

• High payload (up to 18kg) – Ideal for heavier automation tasks

• Fast and compact – Designed for easy deployment

• Plug-and-play software – Quick setup, low learning curve

Perfect for CNC machine tending, packaging, and precision assembly, Kassow cobots offer advanced automation in a minimal footprint.

Machine Safety Guarding: Why Cobots Still Need It

Despite their safety features, cobots are not risk-free. That’s why machine guarding is still essential—even for collaborative systems.

Common Risks with Cobots

• Pinch and crush points from end-of-arm tooling

• Sharp or unstable workpieces

• Programming errors that result in erratic movement

• Environmental hazards from nearby equipment or floor layout

The Role of Guarding

Proper guarding solutions—such as light curtains, e-stop systems, and barrier fences—can:

• Prevent unintended human entry into robot zones

• Ensure emergency stops are within reach

• Provide visual and physical cues to operators

• Minimize risk during tool changes or abnormal operation

Know the Standards: ISO/TS 15066 and More

When integrating cobots, manufacturers must comply with recognized safety standards:

• ISO/TS 15066 – Specific to collaborative robot safety, including force and pressure limits

• ISO 10218-1 & 2 – Defines robot and integration system safety requirements

• ANSI/RIA R15.306 – Offers best practices for robotic risk assessments

• OSHA 1910.212 – General machine guarding standard for industrial operations

Understanding and applying these standards is critical to prevent injuries and avoid penalties.

How to Conduct a Cobot Risk Assessment

A proper risk assessment is the foundation of safe cobot integration. Following ISO 12100, the process includes:

1. Identify hazards – Robot speed, tooling, payload, etc.

2. Evaluate risk levels – Based on severity and likelihood

3. Implement mitigation – Guarding, safety sensors, and workflow redesign

4. Verify effectiveness – Use tools and testing to ensure compliance

5. Document everything – For audits, training, and safety reviews

The PowerSafe Automation Difference

Smart automation demands smart integration. That’s where PowerSafe Automation stands apart.

What PowerSafe Offers

• Turnkey Solutions – From design to programming and deployment
• Custom Guarding – Engineered to protect without compromising productivity
• Compliance Expertise – Deep knowledge of ANSI, OSHA, and ISO standards
• On-site Support – Including risk assessments, training, and troubleshooting
• Industry Experience – Automotive, food processing, metalworking, and more

Real-World Use Case: Kassow + PowerSafe in CNC Operations

A medium-sized manufacturer integrated a Kassow cobot to load parts into CNC machines. After a safety consultant review from PowerSafe:

• Safety scanners were added

• Operator training was delivered

• Guarding was redesigned for optimal safety

The result? 40% reduction in downtime and full ISO audit compliance.

Axelent Guarding Systems: Safety That Scales

PowerSafe utilizes Axelent safety fencing systems for their durability and design flexibility. Key features include:

• Hi-vis yellow posts + black wire mesh for visibility and compliance

• Custom door kits with safety switch support

• Modular panels for quick field modifications

• Integrated cable trays and accessories

• Expandable options for PIT access, welding zones, or vision systems

Axelent's engineered polymer barriers and bollards further enhance protection from forklift or cart impacts.

Applications Across Industries

These automation solutions can streamline tasks in:

• Automotive – Machine tending, inspection, part transfer

• Food & Beverage – Packaging, sorting, palletizing

• Electronics – Precision placement, small part assembly

• Metal Fabrication – Deburring, welding, material handling

• Consumer Goods – Inspection, boxing, labeling

No matter the application, safety and flexibility remain key to success.

Ready to Automate Safely?

If your facility is evaluating factory automation, don’t stop at choosing great hardware. Choose a partner who understands compliance, safety, and integration.

Contact PowerSafe Automation to:

• Get a risk assessment for your cobot or robotic system

• Explore custom guarding options

• Start your smart factory journey with confidence

Conclusion: Build the Future—Safely

Factory automation is no longer optional. But implementing it safely and effectively is what sets industry leaders apart.

With technologies from JAKA Robotics, Bosch Rexroth, and Kassow Robots, paired with the integration expertise of PowerSafe Automation, you can achieve a safer, smarter, and more productive facility.

Need Help with Machine Guarding or Robot Integration?
Schedule a free virtual consultation with our certified automation safety experts today.