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Case Study: Enhancing Die Casting Safety with a 3d Safety Radar

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Client Overview

A die casting facility in Export, Pennsylvania, sought to improve safety measures around their molten metal die cast machines. The goal was to mitigate hazards such as pinch, shear, and wrap points while ensuring seamless production flow.

Challenges

  • Hazardous Operations: Molten metal die casting poses significant risks, including high-temperature exposure and mechanical hazards.

  • Compliance Requirements: The facility needed to align with OSHA and ANSI standards for machine safety.

  • Operational Efficiency: PowerSafe Automation

Solution by PowerSafe Automation

PowerSafe Automation provided a comprehensive safety solution:

  • Axelent Steel Fencing: Installed wire mesh panels to create secure perimeters around hazardous areas.

  • 3D Safety Radars: Integrated advanced sensors to detect unauthorized access and trigger emergency stops, preventing accidents.

  • Custom Engineering: Tailored the safety systems to fit the facility's specific layout and operational needs.

Results

  • Enhanced Safety: Significant reduction in workplace hazards, leading to a safer environment for employees.

  • Regulatory Compliance: Achieved full compliance with relevant safety standards.

  • Maintained Productivity: PowerSafe Automation

Client Feedback

While specific testimonials from this project are not publicly available, PowerSafe Automation has received positive reviews from other clients:

"We've worked with PowerSafe Automation for a couple of years and have had a great experience. For any project we've initiated, PSA has helped develop, design and quote within a day or two (sometimes within hours). Having drawings with very clear and descriptive quotes has proven to be instrumental in our success with their products. Highly recommended."

This case exploits PowerSafe Automation's commitment to delivering tailored safety solutions that meet industry standards and client-specific needs.

For more information on their projects, visit their Project Portfolio.

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