Cut, Manufacture & Assembly

From raw materials to installation-ready safety guards, PowerSafe handles every step of the manufacturing process in-house. We transform your custom machine guard designs into finished products using our fully equipped manufacturing facility. Our capabilities include:

  • Precision Cutting – High-end saws for aluminum, steel, and plastic materials
  • Custom Machining – Milling, drilling, and tapping equipment for exact specifications
  • Panel Fabrication – CNC router, table saws, and shearing for accurate panel processing
  • Professional Assembly – CAD-integrated workstations ensure precise construction
  • Secure Packaging & Shipping – Dedicated preparation and staging areas for safe delivery

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T-Slot Aluminum Extrusion Organized by Size for Kits

Products On-Demand

We maintain an extensive inventory of premium safety materials for immediate project fulfillment. As a stocking distributor of Bosch-Rexroth, we have everything needed to build your custom machine guards quickly.

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Custom Finishes

Make your machine guards match your facility's aesthetic with professional finishing options. We offer custom coating and plating services to deliver the exact look you need. Match your company colors by providing us a RAL color code.

Finish Options:

  • Powder Coating
  • Painted Finishes
  • Anodizing
  • Polished

T-Slotted Extrusion Guarding in Assembled Form

Project Assembly

Skip the hassle of deciphering CAD drawings, sorting materials, and tracking hardware.

We deliver fully assembled machine guards, workstations, racks, carts, and custom solutions ready to install so you focus on production, not assembly.


Machine Guarding in Sub-Assembled Form

Project Sub-Assembly

Large machine guarding projects ship in pre-assembled, modular sections for easy transport and on-site installation. Our t-slot framing system connects quickly without specialized tools.

Ideal for:

  • Milling machine guards
  • Perimeter barriers
  • 5S work cells
  • Custom Safety Enclosures

DIY or Replacement Parts for T-Slot Framing Projects

Replacement Parts & DIY Projects

Need t-slot aluminum, connectors, hardware, or accessories? 

With thousands of products available, let our customer service team help you select the right components for your project.

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Custom Machined and Fabricated Parts

Custom Machined Parts

Our experienced machinists can fabricate custom brackets, plates, sensor mounts, and adapters to help integrate with your t-slot frame. 

Perfect for:

  • Safety switches
  • Ergonomic lifting devices
  • Adaptive tooling
  • Specialized equipment mounting


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Metal Fabricated Parts

Our certified welders and fabricators handle cutting, bending, rolling, welding, and engraving for light-to-medium gauge sheet metal and steel tubing. 

Custom finishing available including powder coating and industrial painting in standard or RAL-matched colors.

Ready to Upgrade Your Machine Safety

Whether you need a complete custom solution or individual components for your project, PowerSafe delivers the quality, expertise, and speed your facility deserves. Browse our extensive inventory or discover why working with a dedicated safety solutions provider makes all the difference for your compliance and production goals.

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Watch: Safety Solutions Provider vs. Component Supplier