Can machine safety be retrofitted to older equipment?

Yes, machine safety can absolutely be retrofitted to older or legacy equipment. In fact, many manufacturing facilities operate machines that are decades old but still critical to production. These machines were often built before modern safety standards were enforced, which puts employees at risk and leaves companies vulnerable to OSHA violations. Retrofitting adds modern safety components like guards, interlocks, emergency stops, and safety controls — extending the machine’s usable life while making it compliant with today’s regulations.

PowerSafe Automation specializes in retrofitting safety solutions to older machinery. We begin with a comprehensive risk assessment to identify hazards and determine the best protective measures. Our team then engineers custom guarding systems, integrates safety relays or safety PLCs, and provides updated electrical schematics and labels. In many cases, retrofits include presence-sensing devices such as light curtains or laser scanners for non-contact protection.

Retrofitting is a cost-effective alternative to replacing expensive machines and allows for minimal disruption to production. We tailor every retrofit to your facility’s layout, process flow, and maintenance needs. With PowerSafe, even the oldest machines can meet OSHA, ANSI, and ISO standards — keeping your operators safe and your business compliant without the need for full equipment replacement.