Are custom machine guards OSHA compliant?

Yes, custom machine guards can be fully OSHA compliant when designed, fabricated, and installed according to applicable regulations and standards. OSHA 1910 Subpart O requires that all machinery be properly guarded to protect operators from point-of-operation hazards, rotating parts, and other risks. However, because every machine is different, off-the-shelf guards often don’t provide the necessary protection or integration with workflow and maintenance processes.

At PowerSafe Automation, we specialize in designing custom machine guarding systems that meet or exceed OSHA and ANSI B11 standards. Our team conducts a thorough risk assessment to understand how the machine operates and where hazards are present. We then engineer tailored solutions using fixed guards, interlocked doors, adjustable barriers, and safety devices like light curtains or scanners — all fabricated to fit the machine precisely.

Each guard is made from durable materials like powder-coated steel or aluminum, and our installations include compliant mounting, clear labeling, and comprehensive electrical schematics. We also offer validation services to test functionality, interlocks, and emergency stops for code adherence.

Custom guarding is especially important for legacy equipment or complex machinery. With PowerSafe’s turnkey approach, you receive OSHA-compliant solutions designed to protect your people, reduce risk, and align with production goals.