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PowerSafe Automation
Home
Capabilities
  • Machine Safety Systems
  • Industrial Automation
  • Our Shop
  • In-Plant Solutions
  • Field Installation
Contact us
  • Contact Info
  • Schedule a call
Buy Products
  • Buy on Amazon
  • T-Slot Products - Core
  • T-Slot Products - Full
Resources
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  • Industries Served
  • Meeting Compliance
  • Articles and Awards
  • YouTube Safety Videos
  • Blog with PowerSafe
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  • Home
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    • Buy on Amazon
    • T-Slot Products - Core
    • T-Slot Products - Full
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T Slot Aluminum, Fabrication, Machining, and Kits

Browse T-Slot Catalog
Request a Design
Buy DIY on Amazon

T-Slot Profiles and Components

Extruded Aluminum T-Slot

Fractional t-slotted extrusions, standard lengths or cut-to-lengths for kit orders or assemblies. 

Assorted Guarding Panels

Black or yellow wire mesh, clear polycarbonate, expanded PVC, perforated and solid metal panels 

Joining Plates & Brackets

Wide variety of configured joining plates, inside corner brackets, and gusset supports 

Accessories & Fasteners

Handles, hinges, gaskets, catch plates, casters, leveling feet, bolts, t-nuts, end caps, and more... 

Machining Services

Counterbores for anchors fasteners, taps and access holes for end fasteners, and custom milling 

Powder Coating

Custom colors of powder coating including safety yellow for aluminum extrusion and parts 

Modular Aluminum Extrusion Applications

  • Machine guarding
  • Workstations
  • Material handling carts
  • Storage cabinets
  • Trade show display booths
  • Assembly stations
  • Electrical spool racks

  • Employee information stations
  • COVID-19 protective shields
  • Hands-free sanitizer dispensers
  • Office equipment stations
  • Sounds enclosures
  • Machine bases / mobile carts
  • Bathroom dividers

  • Inventory racks
  • A/V stations
  • Photo booths
  • Information Data Centers
  • Automated equipment
  • Test fixtures and stands
  • Escapology Room Props

T-Slotted Extrusion Project Assembly Tips

Anchor Fasteners

Anchor Fasteners

Anchor Fasteners

  1. Slide the connected t-nut in the slot of the extrusion without the machining
  2. Align the two extrusions at a 90deg angle
  3. Drop the anchor into the counterbore on one extrusion
  4. Position extrusions and tighten fasteners 

End Fasteners

Anchor Fasteners

Anchor Fasteners

  1. Put bolt thru clip
  2. Thread into the tapped extrusion
  3. Slide the clip and screw down the t-slot of the mating extrusion
  4. Line up the bolt head with the access hole
  5. Put tool through access hole inserting into bolt head and tighten

Joining Plates

Anchor Fasteners

Joining Plates

  1. Insert screw thru plate and thread slightly into t-nut for each hole
  2. Slide plate with loaded hardware into the slot of the first extrusion 
  3. Slide mating extrusion onto the other side of the plate
  4. Align to desired position and tighten fasteners

Our Machines and Capabilities

Grinder
CNC Router
Deburring
Mill
Up-cut Cold Saw
Shear

Guarding Fabrication by PowerSafe

T-Slotted Aluminum Fab (kitted projects)

T-Slotted Aluminum Fab (kitted projects)

T-Slotted Aluminum Fab (kitted projects)

Sort fabricated and kitted guarding materials which include framing, panels, and components to prepare for building into assembled projects.

Safety Project Assembly (Pre-Install)

T-Slotted Aluminum Fab (kitted projects)

T-Slotted Aluminum Fab (kitted projects)

Build machine guarding systems prior to installation to minimize floor space needs, reduce time on-site and your machine downtime, and lower project costs.

Secure Packaging (Shipment)

T-Slotted Aluminum Fab (kitted projects)

Secure Packaging (Shipment)

Machine guarding projects being installed throughout the country where our crews fly to will be properly packaged and shipped to reduce product damage.

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